Why low temperature formulated polymer performance is important for coated fabrics

Publish Date June, 18 2022

by Rahul Roy

Tg defines the service temperature of the polymer, whether it is amorphous rigid and glassy, or soft and flexible, like that of thawing of a steak, Tg would define if it is ready to cook or still frozen.

Classical depiction of Tg

The flexibility of the plastics or polymers is due to the long chain molecules that are entangled with one another and allowing it to slither over another at moderate temperatures giving the polymer a rubbery feel. But as the temperature is lowered, most polymers lose their flexibility and begin to become stiffer, more brittle, and crack beyond their glass transition temperature (Tg). At the Tg inflection zone, changes in hardness, volume, percent elongation to break, and Young’s modulus of solids are mainly seen.

Plastics such as PS, Acrylic (PMMA), and PET are examples of polymers with a Tg greater than room temperature and exhibit glass-like performance properties at room temperature. At room temperature, these plastics are fragile and easily broken. At room temperature, unmodified PVC exhibits a glass-like performance. With the addition of plasticizers, the technical performance of PVC can be altered. The formulator can alter the properties of many polymers by reducing stiffness, and also lowering the composite Tg, thus imparting a degree of flexibility throughout a specified temperature range.

Plastics such as PP and PE are examples of polymers with a Tg less than room temperature and are in the rubbery state at room temperature, therefore these plastics are flexible and difficult to break.

Therefore, testing the cold resistance of the polymer composite is a critical step during the selection of the polymer, depending on the application, a polymer can be modified to meet the low-temperature requirements for the project.

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ASTM D 2136, Standard Test Method for Coated Fabrics—Low-Temperature Bend Test, is a simple pass / fail procedure to show the material flexibility at the given temperature. This is a very common test used in the geomembrane industry and the roofing industry which depicts the flexibility of a membrane when bending around 1/8” of a rod, representing bending over the edge of an embankment or roof during the cold winter installation.

Low temperature bending jig for coated fabrics | ASTM D2136 ASTM D2136 | Low temperature bending jig for coated fabrics

ASTM D 2137, Standard Test Methods for Rubber Property—Brittleness Point of Flexible Polymers and Coated Fabrics, is commonly used to determine the glass transition temperature, the lowest temperature at which the polymer composite will exhibit fracture or crack when subject to an impact force, this is like other standards like ISO 812, ISO 974 and ASTM D746. Types of products usually tested using this method are O-rings, gaskets, and rubber compounds.

ASTM D1790 Brittleness Temperature Impact Tester

ASTM D 1790, Standard Test Method for Brittleness Temperature of Plastic Sheeting by Impact, this test method covers the determination of the temperature at which plastic sheeting 1.00 mm (0.040 in.) or less in thickness exhibits a brittle failure under specified impact conditions is used in PVC Geomembrane testing (ASTM D 7176).  The test is further explained in detail by Dr. Tim Stark in the video uploaded by Fabricated Geomembrane Institute (FGI). The two tests above would be a good indication of the workability of the material at low temperatures, similar to that of putting a nail through the material or dropping a tool on the membrane sheet.

ASTM D 751 and Fed Std. No. 191A Method 5874 are very similar test, used widely for coated fabrics and roofing membranes, the specimen is exposed to low temperatures and creased, followed by applying pressure on the crease using a 10 lb. roller. Which is then inspected for cracks or flaking and furthermore the water/hydrostatic resistance of the clot is tested. This test would be a good indication of the resilience of the material and its overall workability at the given temperature.

Each test measures a particular aspect, bending, impact, rolling, and folding and each polymeric material works differently under the given conditions, therefore it is very important to not only meet the minimum requirements but also to meet actual conditions that the material will come across.

E Squared is a US manufacturer of coated fabrics. Our technical and sales teams collaborates with customers to assist with the material selection process to solve application-specific needs. Our R&D laboratory performs tests on products at temperatures as low as -65°F/-54°C. We provide customized solutions for PVC, TPU, PP, and PE to meet low temperature requirements and can provide samples for evaluation.

Key Acronyms:

ASTM – American Society for Testing and Materials

FGI – Fabricated Geomembrane Institute

ISO -International Organization for Standardization

PE – Polyethylene

PET – Polyethylene terephthalate

PP – Polypropylene

PMMA – Poly methyl methacrylate

PS – Polystyrene

Tg- Glass transition Temperature

References

  • Stark, T. (2019). Test method for coated fabrics–low-temperature bend test. ASTM D2136, Standard Test Method for Coated Fabrics—Low-Temperature Bend Test, 9.02. https://doi.org/10.1520/d2136-02e01
  • Stark, T. (2020, October 15). Standard test methods for rubber property-brittleness point of flexible polymers and coated fabrics. ASTM D2137-11(2018) Standard test methods for rubber property-brittleness point of flexible polymers and coated fabrics. Retrieved July 18, 2022, from https://www.astm.org/d2137-11r18.html
  • ASTM D-1790, “Standard Test Method for Brittleness Temperature of Plastic Sheeting by Impact,” American Society for Testing and Materials, Vol. 08.02, West Conshohocken, Pa., USA.
  • Starks, T. (2020, October 15). Standard test methods for coated fabrics. ASTM D751-00 Standard test methods for coated fabrics. Retrieved July 18, 2022, from https://www.astm.org/d0751-00.html
  • GSO, U. S. (1978, July 20). FED-STD-191A, Federal Standard: Textile test methods (20-jul-1978) [superseding CCC-T-191] [no S/s document]. FED-STD-191A (NOTICE 7), FEDERAL STANDARD: TEXTILE TEST METHODS (9 AUG 2000) [NO S/S DOCUMENT]., FED-STD-191A NOTICE 1. Retrieved July 18, 2022, from http://everyspec.com/FED-STD/FED-STD-191A_8930/